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The primary winding of an ignition coil will typically contain 150 to 300 turns of wire; the secondary winding will typically contain 15,000 to 30,000 turns of wire, or around 100 times more than the primary winding. The magnetic field is initially created when the vehicle’s electrical system applies approximately 12 volts to the ignition coil’s primary winding. When a spark is required at a spark plug, the ignition system will switch off the current flow to the primary winding, which will cause the magnetic field to collapse. The collapsing magnetic field will induce a voltage into the primary winding in the region of 200 volts; but the voltage induced into the secondary winding will be approximately 100 times greater, around 20,000 volts.
Principle of the ignition coil: It is composed of the main coil, a secondary coil, a magnetic core, a switching transistor and other auxiliary components. The main coil is charged by a battery, and the secondary coil is discharged by a spark plug to ignite, and the triode is responsible for switching. The charging time is controlled by the battery voltage and the engine speed to ensure that the energy is consistent each time. The ignition coil has two types: 3-wire and 4-wire. The 3-wire is the power supply positive, negative, switch control (ECU command), and the 4-wire has one more ignition detection. Wire can detect whether the spark plug is ignited (whether there is discharge current in the secondary coil).
When the electric current is initially switched on, the current flow rapidly increases to its maximum value. Simultaneously, the magnetic field or flux will progressively grow to its maximum strength, and will become stable when the electric current is stable. When the electric current is then switched off, the magnetic field will collapse back in towards the coil of wire. There are two main factors that affect the strength of the magnetic field: Increasing the current being applied to the coil of wire strengthens the magnetic field; The higher number of windings in the coil, the stronger the magnetic field.
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