Level measurement instrument supplier factory 2023: Remote Accessibility – Industrial processes often span across intricate and complex facilities. IIoT radar sensors grant operators and engineers the ability to access data remotely eliminating the need for physical proximity to the sensor. This functionality simplifies troubleshooting, reduces response times to irregularities and minimizes periods of inactivity. Predictive Maintenance – One of the advantages of IIoT-enabled radar sensors is their capability to anticipate maintenance requirements. By analyzing data patterns these sensors can forecast when maintenance or calibration will be necessary, allowing for intervention before problems escalate. This predictive maintenance feature significantly improves equipment reliability and lifespan. Discover additional info on level measurement instruments.
The radar level gauge works by electromagnetic waves. Its working principle is to measure the specific liquid level by transmitting electromagnetic waves to the measured target. After the electromagnetic waves are emitted, they are reflected by the medium. For the radar level gauge, its key function is to ensure that it can transmit magnetrol guided wave radar signals smoothly. In our industrial production site, interference often occurs, so which interference sources will affect the measurement of the radar level gauge? let’s see.
Working principle: Tube in the liquid level meter has a magnetic float, float design, according to the proportion of medium float magnet steel and container liquid level at the same level, wholesale liquid level gauge in a semiconductor magnetel liquid level gauge sensor LED display scale, and orderly arranged from top to bottom, and LED module corresponding to the magnetic field magnetic sensor, the magnetic semiconductor, triggering the corresponding digital circuit, liquid level above the red LED display, The LED below the liquid level gauge is displayed in green, the red in gas phase, and the green in liquid phase. The red-green junction is the actual liquid level in the container.
Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
The performance of any level technology relative to instrument induced errors, calibration nuances, and vulnerabilities to process dynamics can have an immediate and adverse impact on fuel consumption. Seamless response to changes in demand and reducing maintenance associated with the instrumentation or damage to hardware are residual benefits that have their own financial ramifications; these aspects should also be considered when implementing any technology. In addition to the “open” or deaerating feedwater heater, the more common shell and tube heat exchangers/condensers can be found in larger scale steam generation cycles where their costs are offset by gains in thermal efficiency. The effectiveness of a shell and tube heat exchanger in transferring energy is contingent, barring hardware anomalies, on accurate level control. See extra information at kaidi86.com.
In the process of cement production, material level detection and material level alarm control play an important role from mining and crushing to storage and packing of finished cement. But because of the complex working conditions of cement plant, radar level meter has no small difficulty in measuring. Today, I would like to talk with you about specific difficulties and solutions. First cement plant material for measurement in the dust under the condition of particularly large, especially some pneumatic feed bin, involves the kinds of materials, material particle size is differ, dielectric constant is different also, such as broken limestone, raw meal, clinker, fly ash, coal, cement, the level of the bunker, it is very difficult to accurately measure Especially fly ash bin with low dielectric constant.
As one of the most professional magnetic level indicators manufacturers in China,Guangdong Kaidi Energy Technology Co., Ltd. provides customized solutions for a range of industrial automation process applications,such as mechanical float level indicator.We specialized in radar level gauge, fork type level switch,etc. These were implemented successfully, and KAIDI magnetic level gauge manufacturers products,such as radar level meter, magnetic level indicators, can be used in many different industries such as food & beverage, water, energy, pharmaceutical etc. Suitable for chemical industry, petroleum industry, metallurgical industry, water conservancy and electronic industry, etc.
When the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is less than 4m, the guided wave radar is selected. If the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is greater than 4m and less than 35m, select the guided wave radar with the guided wave cable. When the distance between the liquid level of the measuring medium and the electromagnetic wave transmitter is greater than 35m, or when the liquid level of the measuring medium is high temperature, high viscosity or solid liquid level, the air-shooting radar should be selected.
In addition, pressure transmitter products are widely used in steel, chemical, paper, sewage treatment, water, heat, electricity, food, non-ferrous and other industries. In addition to measuring pressure, pressure transmitters can also be derived from many uses, such as the use of differential pressure transmitters to measure flow, the use of gravity of the liquid to measure the level. There is also the use of liquid level sensors. Liquid level sensor to the container level signal into a switch signal or voltage and current signal, and then through the external circuit, intuitively let the measurer accurately know the liquid level in the container. Liquid level sensor types are many and complicated, photoelectric level sensor with accurate measurement, high precision, fast response speed, advanced technology, low power consumption and other advantages in the liquid level sensor market occupies a unique advantage for liquid level measurement.